Old weathered pieces of wood, boards eaten by woodworms, or gnarled pieces of wood with knots are typically not of interest to carpenters. For larger voids, add epoxy to the mix. Fill voids up to 1.5” thick in a single pour. Wait for each layer to cure before pouring the next one on top. Watch the video, then click on the box below for complete and detailed descriptions and instructions. Step 3. We typically for very large voids, do three pours. I need to fill some voids in the deck of my old boat. If the crack goes all the way through the wood, put masking tape … Use our product Mirrorcast, a 2-part epoxy casting resin developed for just this purpose. Some beautiful pieces of wood come with unfortunate cracks and voids, Rob Johnstone shows how a bit of epoxy and dye can fill these areas and make finishing the larger piece much easier. After the fresh surface is coated with an epoxy primer, voids are filled with epoxy paste filler. If the void is really deep, fill with resin until left with a small void, then apply the accent powder. I'm aware of numerouse products from all sorts of epoxy/resins to foam that claim to be a filler. https://www.prettyhandygirl.com/how-to-fill-voids-and-knot-holes-in-wood A 4-oz. There are only a few things to look at when buying your wood filler. Fill the void just slightly proud of the surrounding surface so you can sand the cured epoxy flush. How to fill Cracks in Wood with Epoxy I don't suggest using 1 min or 5 min epoxy as the time it takes to mix everything together and apply it to your project is typically longer than those curing times. MirrorCast can also be tinted with System Three Epoxy pigment dispersions. The last type of void that needs filling is a dent. Filling Voids and Cracks in Wood with Two-Part Epoxy. It cures much more slowly than off-the-shelf epoxy. … Add a drop or two of tint to your epoxy. Mixing epoxy is pretty straight forward. A small amount of wood filler on the plate will do the job. Epoxy works great for filling and stabilizing knots, cracks, voids, and other defects in wood. In addition to filling knots with epoxy you can use it to fill or bridge other defects. Products Used [Affiliate Links]: West System Epoxy Resin (Gallon): http://amzn.to/25TYH7y This will prevent overheating and cracking of the epoxy. Choosing the Best Wood Filler for Your Project. Application 2: Epoxy Wood Filler – Filling and Repairing Wood. I like to plane the bulk of epoxy excess off, usually using a block plane set for a fine cut although with a larger fill you'd want to use a smoothing plane. Take the time to fill as much of the void as possible by turning the putty knife at a variety of angles to force the filler inside. Epoxy wood fillers, widely used in architectural conservation and restoration, can be a cost-effective and labor-saving way to repair wood flaws due to weather-related or pest-related damage. Task: Wood fillers are typically formulated for one or more specific tasks. Typically a second coat of fine powder is required to fill any remaining pinhole air bubbles. Drying Time. Wood Finishing: 10: 04-27-2017 10:01 AM: Dyed epoxy finish help! container of the Carpenter’s Wood Filler costs about $5, a 4-oz. Things to Consider before Buying Wood Filler for Large Holes. Mix your wood filler using a craft stick and a disposable paper plate. The swarf will fill the voids/cracks. Using Wood Putty or Filler Sticks Purchase a filler compound that’s the same color as the wood. Directions vary depending on the manufacturer. RiverCast is an clear epoxy system designed specifically for woodworking casting applications. Available in two formulations, Plastic Wood Latex Wood Filler is water-based, and Plastic Wood Professional Wood Filler (shown here) is a solvent-based, cellulose polymer. When cured, MirrorCast can … Again, instead of cutting the defects out, we can make them an interesting part of the finished … Color Change is about $6, and ProBond Wood Filler is about $10 for a pint. It is important to add that with the particular epoxy that Im using, you need to pour it in layers no more than 1/4" deep when filling large voids. Many of them have structural issues or voids that need to be addressed before they can be used in a project. Once I'm flush with the wood I might scrape and then finish sand to fully blend the fill in. Print. The second fill will probably do the trick. Epoxy has a place in every woodshop and it can be a handy multitasker. Filling large voids with epoxy can generate excessive heat or exotherm. The first establishes a base coat, the second we mix the epoxy with coffee grounds as a filler… Investigate the Extent of the Rot. The hole is approximately 8″x8″ and goes all the way through the slab. Once cured the ConServ Epoxy 200 Patch/Filler is easily worked to conform to shape and accept fasteners and solid finishes, like wood. Follow the directions on the tin of the wood filler you're using. Tim Inman: I think epoxy is perfect for this kind of repair! For smaller voids/cracks, use various thicknesses of CA. If you are a professional, you will be cool with any wood filler, no matter how fast it dries up. Now that both the epoxy … I now need to fill the void with a clear resin in order to embed the objects and to bring the resin fill up to the level of the tabletop. It produces ultra-clear casts with minimal bubble entrapment. I have a large void in a piece of live edge walnut and was looking for some ideas on filling it. Tint the epoxy. Adding these filling agents to blended epoxy resin and hardener allows you to control the consistency of the epoxy, bridge gaps in joints, create either strong or sandable fillets with epoxy, or alter the cured density of epoxy making it easier to sand smooth. Make sure the wood plug is set a bit low so there is room for thickened epoxy to be placed over it prior to positioning the mold. You have about 5 minutes before the epoxy is too stiff to manipulate into the cracks. This helps with run-out, even though the backside was taped well, and I can get away with using less epoxy (expensive stuff). Use RiverCast to make beautiful river tables or to fill large inclusions in wood substrates. As soon as the two parts come in contact with one another, you’ve initiated the hardening reaction. An alternative is to remove all of the decayed wood. Dap Plastic Wood. Of course, you have to step back and solve the initial problem. I don't understand how to get the thick stuff into the void. The next step is to tint the epoxy. - back to top - The hammer gives some reference of how large the void is. Video: How do I fill voids, cracks and holes in wood with epoxy? In this method everything is exposed and you can be sure that what’s left is sound. Epoxy filler, in fact, can be a cost- and labor-effective way to fix voids left in woodwork by rot or insect damage. Then fill. by Rob Johnstone • Aug 19, 2015. You’ll learn how to mix, apply, and smooth a filler that’s virtually indistinguishable from naturally … Use MirrorCast to fill voids prior to finishing wood components. You can avoid this by filling most of a large void with a wood plug glued in with epoxy. There's no need to mix a large amount of wood filler. Areas that are difficult to replace, or can’t be addressed easily by complete or partial replacement of the wood, are all good candidates for epoxy repairs. … I would use a pretty fluid version of the resin, and expect that the first pour will soak in quite a bit. In this short video, Fine Woodworking contributor and Connecticut Valley School of Woodworking director Bob Van Dyke demonstrates a method for filling voids in wood using tinted epoxy. From inlaying simple stringing effects to it’s use as a hardening agent for “punky” woods, epoxy is very versatile. This step is optional. MirrorCast is a clear epoxy casting resin designed to fill knots, cracks and voids in wood substrates with minimal shrinkage. The mix is usually 1:1 hardener to resin, but check the instructions on your epoxy. This is important to make sure that you have a pleasant wood filling experience. These void filling repairs call for flexible epoxy filler capable of sticking to the surrounding wood tenaciously while filling and keeping the desired shape. The first step in any repair is to find and stop the cause of the rot. Other Uses For Epoxy. For artistic use, however, this wood is perfect for filling with resin. When about 95% done, seal with CA. We currently use West Systems epoxy for our pours. With a squeeze bottle, put the nozzle into the void in the wood and squeeze the bottle until the void … Tape off the “bottom” of the void so the epoxy will not run out. This is not a mandatory step as you can use the … Lots of woodworkers are commonly using epoxy for wood cracks. Print. Use epoxy dyes. Expect to fill more than one time. The problem lies in that there’s a large “hole” through the wood. I know I could cut clean edges and then match a piece to glue in it, but I would love to keep the edges of the void if possible. Wait about 60 seconds and sand with 120 grit. If using a tub, scoop some of the filler on to a putty knife and push the filler into the damaged wood. Mostly around some lifeline stanchions. I'm going to remove the lifeline entirely (lot's of holes and voids). Once it’s completely cured you can sand it flush with surrounding wood, and admire your work. Repeat as you get close to the final shape. 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